The Hot Work License NYC form, officially known as the Certificate of Fitness for Torch Use of Flammable Gases (G-60), is a critical document for professionals engaged in activities involving flammable gases. Designed by the Fire Department of the City of New York, this certificate is mandatory for those using torches for welding, cutting, brazing, or soldering, excluding the torch use in the manufacture of jewelry, which requires a G-61 Certificate. It encompasses a wide range of safety guidelines, operational instructions, and legal requirements to ensure the safe handling and use of torch equipment within the city, highlighting the city's commitment to fire prevention and safety.
In the bustling metropolis of New York City, the safeguarding of public and worker safety during construction and industrial activities is paramount. One critical component in this ongoing effort is the regulation of torch use in settings where flammable gases are present, a practice overseen by the Fire Department of the City of New York (FDNY) through its Certificate of Fitness examination, specifically the G-60 (formerly G-95, G-33, G-38) certification. This certificate does not cover torch use in the manufacture of jewelry, which requires a separate G-61 certification. Applicants seeking to obtain this credential must navigate a comprehensive study guide and pass a written examination that delves into topics such as torch equipment, operation standards, compressed gas container handling, and the vital role of portable fire extinguishers. Detailed within the study materials are guidelines and precautions for safely managing torch equipment, including both blowtorches (air-fuel) and oxy-fuel torches, the responsibilities of designated hot work areas, and the imperative of fire watches. The examination criteria underscore the city's stringent requirements for those wishing to perform hot work, including being at least 18 years of age, demonstrating a reasonable understanding of the English language, and providing a letter of recommendation from their employer. With a modest fee for both new applications and renewals, the process to become certified underscores the FDNY's commitment to safety and professionalism in managing the risks associated with the use of flammable gases in construction and industrial settings.
FIRE DEPARTMENT ● CITY OF NEW YORK
STUDY MATERIAL FOR THE
CERTIFICATE OF FITNESS EXAMINATION FOR
TORCH USE OF FLAMMABLE GASES
G-60
(old G-95, G-33, G-38)
Note: This G-60 Certificate of Fitness DOES NOT include the TORCH USE IN MANUFACTURE OF JEWELRY. For TORCH USE IN MANUFACTURE OF JEWELRY, please ask for G-61 Certificate of Fitness.
©05/2011 New York City Fire Department - All rights reserved ®
TABLE OF CONTENT
NOTICE OF EXAMINATION
I
STUDY MATERIAL AND TEST DECRIPTION
II
INTRODUCTION
1
DEFINITIONS
6
PART 1. GAS TORCH EQUIPMENT
7
1.1
Blowtorch (Air-fuel) and Oxy-fuel Torch
1.1.1 Blowtorch (Air-fuel torch or single tank torch)
1.1.2
Oxy-fuel Torch
8
1.2
Different Use of Gas Torches
9
1.2.1
Welding and cutting
1.2.2
Brazing and Soldering
10
1.2.3 Other heavy duty application
PART 2. TORCH (HOT WORK) OPERATION
12
2.1
Responsible Person and Pre-Hot Work Check
13
2.2
Designated Hot Work Area
14
2.3
Fire Watch
17
2.3.1 Special Regulations of Fire Watch in the Torch-applied Roof System
18
2.4
Personal Protection
2.5
Gas Torch Operation Precautions
20
2.6
Guidelines for Using an Oxygen-fuel Torch
21
2.6.1 Set Up an Oxy-Fuel Torch
2.6.2 Turn On an Oxy-Fuel Torch
22
2.6.3 Turn Off an Oxy-Fuel Torch
2.6.4 Special Precautions for Using Oxy-fuel Equipment
2.7
General Guidelines for Using a Blowtorch
23
2.7.1 Set Up a Blowtorch
2.7.2 Turn On a Blowtorch
2.7.3 Turn Off a Blowtorch
2.8
Common Problems Occur With Torch Operations
24
2.8.1
Backfire
2.8.2
Flashback
2.8.3
Check for Leaks
PART 3. COMPRESSED GAS CONTAINER
26
3.1
Handling, Use, and Storage of Compressed Gas
3.1.1
General Guidance
3.1.2
Related Equipment
27
3.1.3 Moving Compressed Gas Containers
29
3.1.4
Storing Containers
30
3.2
Handling and Use of Acetylene Gas
31
A
PART 4. PORTABLE FIRE EXTINGUISHERS
32
4.1
Operation Instructions for a Fire Extinguisher
33
4.2
Fire Extinguishers
34
4.3
Typical Fire Extinguishers
35
4.4
Fire Extinguisher Inspections
B
Title:
Examination for Certificate of Fitness for Torch Use of Flammable
Gases (G-60).
Date of Test:
Written tests are conducted Monday through Friday (except legal
holidays) 8:00 AM to 2:30 PM.
QUALIFICATION REQUIREMENTS
1.Applicants must be at least 18 years of age.
2.Applicants must have a reasonable understanding of the English language.
3.Applicants must present a letter of recommendation from his/her employer. The letter must be on official letterhead, and must state the applicant’s full name, character, physical conditions, experience, and address of premises where applicant will be employed.
4.Applicants must present two (2) forms of satisfactory identification i.e., driver’s license, passport, vehicle registration, library card, or equivalent.
APPLICATION INFORMATION
Application Fees: $25.00 for originals and $15.00 for renewals. The fee may
be paid by credit card (no debit), in cash, money order, or personal check payable to New York City Fire Department. The $25.00 fee must be payable by all applicants prior to taking the Certificate of Fitness test. Application forms are available at the Public Certification Unit, 1st floor, 9 Metro Tech Center, Brooklyn, NY 11201.
TEST INFORMATION
Test:The test will be of the written, multiple choice type. A passing score of at least 70% is required in order to secure a Certificate of Fitness. Call 718-999-1988, or 2504 for additional information and forms.
About the Study Material
This study material will help you prepare for the examination for the Certificate of Fitness for torch use of flammable gases. The study material includes information taken from the Fire Prevention Code of the Bureau of Fire Prevention. This study material consists of 4 parts. The exam covers the entire booklet and any tables. It will not be provided to you during the test. It is critical that you read and understand this booklet to help increase your chance of passing this exam. The study material does not contain all of the information you need to know to work with a torch. It is your responsibility to become familiar with all applicable rules and regulations of the City of New York, even if they are not covered in this study material. You need to be familiar with the National Fire Protection Association (NFPA) 51B, and Fire Code Chapter 26, Chapter 35, and Chapter 38 which regulate the torch use of flammable gases in order to adequately prepare for the exam.
About the Test
All questions on the Certificate of Fitness examination are of the multiple choice type with four alternative answers to each question. Only one answer is most correct for each question. If you do not answer a question, or if you mark more than one alternative your answer will be scored as incorrect. A score of 70% is required on the examination in order to qualify for the Certificate of Fitness. Read each question carefully before marking your answer. There is no penalty for guessing.
Sample Questions
1.Who was the first President of the United States?
(A)George Jefferson.
(B)George Washington
(C)Bill Clinton.
(D)Barack H. Obama.
The correct answer is "B". You would press "B" on your computer terminal.
2.The city in the United States referred to as The Big Apple is:
(A)Los Angeles.
(B)Buffalo.
(C)Florida.
(D)New York.
The correct answer is "D". You would press "D" on your computer terminal.
This document outlines New York City Fire Department regulations for welding, cutting and other torch and hot work operations and equipment. Hot work processes are a necessary part of much construction work and industrial work. However, the improper use is often a major cause of fire and it can result in loss of life and property.
Certificate of Fitness
According with the FDNY regulations, a G-60 Certificate of Fitness is needed for conducting any of the following torch operations:
1.An oxygen-fuel torch using any amount of oxygen and flammable gas -Exception:
Torch operations using oxygen container and piped natural gas for jewelry manufacture may be performed by a person without a C of F, but must be under the personal supervision of a Certificate of Fitness holder. The Certificate of Fitness holder must regulate the pressure and flow of oxygen and natural gas to each torch.
However, if the torch operator for jewelry manufacture involves any oxygen with any fuel gas containers, the operator must be a C of F holder.
2.Any torch operation for torch-applied roof systems.
The Certificate of Fitness holder must keep the Certificates of Fitness upon his or her person or otherwise readily available for inspection by any representative of the Department, at all times while conducting or supervising the material, operation or facility for which the certificate is required.
Hot Work Permit
Permits issued by the FDNY are required to conduct the following hot work :
(1)storing, using or handling oxygen and a flammable gas, or
(2)storing, using or handling any flammable gas (e.g. LPG or CNG or acetylene) in excess of 400 SCF.
or
(3)storing, using or handling any oxidizing gas (e.g. oxygen) in excess of 504 SCF.
For LPG, 400 SCF is approximately 47 lbs. The following table lists the number of LPG containers for the storage, use, handling or transportation, requiring a permit. This permit will be issued by the Fire Commissioner after the location has been inspected and approved as acceptable for such practices.
LPG Container Capacity
Number of Containers Requiring Permit
14.1 oz
54
16.4 oz
46
20 lbs
3
33.5 lbs
2
40 lbs
100 lbs
Portable LPG containers that are more than 16.4 oz must not stored, handled, or used indoors in the following occupancies (as defined in the Building code): residential occupancies, factory and industrial occupancies; educational occupancies; institutional occupancies, except as the commissioner may authorize by rule.
Example of LPG container with a capacity of 20 lbs
Example of LPG container with a capacity of 100 lbs
Types of FDNY Permits
(1) Site-specific permit
Such permit authorizes the permit holder to store, handle, or use flammable gases, or conduct a torch operation at a specific premises or location. A site-specific permit may be a permanent permit or a temporary permit. Permanent permits are valid for 12 months only. Every permits or renewal shall require an inspection and shall expire after twelve months. Temporary permit may be valid from one day to 12 months depends on the construction /operation need. For example, a one-week temporary permit may be issued to a construction job which only takes one week. Normally, a hot work operation (e.g. construction site or hot work repair) is issued a temporary permit.
Example of a permanent FDNY permit
Example of a temporary FDNY permit
This temporary permit is valid for 7 months.
(2) Citywide permit
A city-wide permit is valid up to 30 days, and all gas containers must be removed from the site at the end of each workday. A new application must be submitted if a single job will last more than 30 days.
Permits for Citywide Hot Work Operations
1.Each vehicle used to transport torches and containers of oxygen and flammable gas for use in citywide hot work operations must be inspected by a Department representative at the Bureau of Fire Prevention’s hazardous cargo vehicle inspection facility prior to the issuances of a permit for citywide hot work operations.
2.A city-wide permit is valid up to 30 days. A site-specific citywide permit must be obtained for any hot work operations that are conducted for more than 30 days.
3.A separate permit must be applied for the storage of oxygen or flammable gas at a work site.
All permits are not transferable, and any change in occupancy, operation, tenancy or ownership requires that a new permit be issued. The Certificate of Fitness holder is responsible for making sure that all fire safety regulations and procedures are obeyed on the premises. Permits shall be readily available on the premise for inspection by Fire
Department representatives.
Hot Work Authorization (Hot Work Program Permit)
A hot work program authorization bearing the signature of the responsible person must be obtained for any project conducted on a premises involving hot work operations by the person in charge of such hot work operations. Hot work authorization should be issued by the responsible person and it must be available for inspection by any representative of the department during the performance of the work, and for 48 hours after the work is complete. An example of a hot work program permit is shown below.
The operation of gas torches is required to comply with the following FDNY code and rule sections:
Welding and Other Hot Work: [FC Chapter 26]
Flammable Gases: : [FC Chapter 35]
Liquefied petroleum gases: [FC Chapter 38]
Fire Prevention During Welding, Cutting and Other Hot Work: [NFPA 51B, 2003 edition]
Portable Space Heaters Fueled By Piped Natural Gas at Construction Sites [Rule 1403-01]
Use of Oxygen and a Flammable Gas in Citywide Hot Work Operations [Rule 2605- 01]
Piped Natural Gas and Oxygen Consuming Devices and Installations [Rule 2609-01]
Acetylene [Rule 3501-01]
Compressed Natural Gas [Rule 3507-01]
Liquefied Petroleum Gases [Rule 3809-01]
4
HOT WORK AUTHORIZATION PERMIT
Note: This authorization applies only to this job, and in the area specified during the date and time noted.
GENERAL INFORMATION
Hot Work Performed By:
Employee
Contractor
| Off-hours
Authorization #
Employee /
Contractors Name:
Supervisor / Foreman Name:
Supervisor / Foreman - On-site emergency contact phone number:
Location: Building address, room # and/or area of work .
Permit Start Date: ________________ Permit Start Time: ______________
___________________________________________________________
Permit Stop Date: ________________ Permit Stop Time: ______________
Comments: ___________________________________________________
_____________________________________________
HOT WORK ACTIVITY
ARC WELDING
SOLDERING
GRINDING
BRAZING
USING OXYGEN AND A FLAMMABLE GAS (FDNY PERMIT)
MAPP WELDING
WELDING
CUTTING
NON-FIRE WORK
OTHER:___________________________________
All hot work activities must be conducted by FDNY Certificate of Fitness holders. Certificate holders shall be responsible for keeping such certificate upon his/her person or otherwise readily available for inspection.
Torch Operator:
Certificate #:
Exp Date:
Fire Guard:
ACCEPTANCE BY THE RESPONSIBLE PERSON FOR HOT WORK
I certify that all applicable codes, procedures, regulations, rules, pre-checks and safety precautions will be followed for as long as the hot work authorization is effective.
Name:
______________________________________________
Signature:
Date:
DESIGNATED TO AUTHORIZE THE PERFORMANCE OF HOT WORK
Time:
Fire alarm precautions taken
YES
N/A Type: ________________________
______________________________________________________________________
Pre-hot work check completed:
FDNY permit required to conduct hot work?
N/A
This authorization shall be available for inspection by any representative of the fire department during the performance of the work and for 48 hours after the work is complete.
5
Filling out the Hot Work License form in New York City is a step toward ensuring the safe and effective use of torches for jobs that involve flammable gases. This task, while mandatory, can be navigated easily with a clear understanding of the required steps. The following instructions will guide through the process from getting ready for the examination to successfully submitting the application.
By following these steps diligently, you can successfully obtain your Hot Work License in New York City. This not only complies with local laws but also reinforces the importance of safety and proficiency in handling flammable gases. Remember, it's not just about passing an exam; it's about ensuring the safety of yourself and those around you.
Obtaining a Hot Work License in New York City, specifically for the use of torches with flammable gases (Certificate of Fitness G-60), is a crucial step for professionals who work with these tools. The following are detailed answers to some common questions about the Hot Work License NYC form and the processes involved.
What are the requirements to apply for a G-60 Certificate of Fitness for Torch Use of Flammable Gases?
To apply for a G-60 Certificate of Fitness, an individual must meet several qualifications:
How much does the application for the Certificate of Fitness cost?
The application fee for the Certificate of Fitness G-60 test is $25.00 for the original certification and $15.00 for renewals. Payment can be made by credit card (credit only, no debit), cash, money order, or personal check payable to the New York City Fire Department.
Where and when can I take the G-60 Certificate of Fitness examination?
Written tests for the G-60 Certificate are conducted at the Public Certification Unit, located on the 1st floor at 9 Metro Tech Center, Brooklyn, NY 11201. Tests are offered Monday through Friday (except legal holidays) from 8:00 AM to 2:30 PM. It’s advised to call 718-999-1988, or 2504 for additional information and to confirm testing times.
What is on the test, and how can I prepare for it?
The test will be of the written, multiple-choice type, covering the entire booklet provided by the NYC Fire Department, including any tables. A passing score of at least 70% is required to secure a Certificate of Fitness. The exam covers a broad range of topics related to the safe use of torches with flammable gases, including setup and operation of blowtorches and oxy-fuel torches, pre-hot work checks, designated hot work areas, fire watch, and general safety precautions. The study material is divided into four parts: gas torch equipment, torch (hot work) operation, compressed gas container, and portable fire extinguishers. To prepare, applicants should thoroughly review the study material, which is based on the Fire Prevention Code of the Bureau of Fire Prevention, and familiarize themselves with relevant NFPA standards and Fire Code chapters.
Filling out the Hot Work License application for New York City can be a complex process, and it's not uncommon for people to make mistakes. Understanding these errors can help you navigate the process more smoothly and increase your chances of a successful application.
Not Providing Complete Employer Details: One common mistake is when applicants fail to provide complete and accurate information about their employer. The application requires a letter of recommendation from your employer on official letterhead. This letter must detail your full name, character, physical condition, experience, and the address of premises where you will be employed. Leaving out any of these details can delay the process.
Insufficient Identification: Applicants must present two forms of satisfactory identification. This might include a driver's license, passport, vehicle registration, or library card. A common mistake is not providing the correct forms of ID or providing expired documents. Before heading to the Public Certification Unit, check that your IDs are valid and meet the requirements.
Incomplete Knowledge of Study Material: The exam covers a wide range of topics related to safe torch use, fire prevention codes, and operational standards. Applicants often underestimate the amount of study required. It's essential to review all four parts of the study material provided, including any tables, and to familiarize yourself with applicable rules and regulations not covered in the booklet.
Paying the Incorrect Application Fee: The fees for original applications and renewals differ. A common mistake is not paying the correct amount or using an unacceptable payment method. The application fee is $25.00 for originals and $15.00 for renewals, payable by credit card (no debit), cash, money order, or personal check to the New York City Fire Department. Ensuring you have the correct amount and acceptable payment method ready will streamline your application process.
Underestimating the Importance of English Proficiency: Applicants must have a reasonable understanding of the English language. This is crucial for both understanding the study material and taking the written test. A common mistake is not brushing up on English skills before the exam, leading to unnecessary errors in understanding questions or study materials.
Avoiding these common mistakes can make the process of applying for a Hot Work License in NYC smoother and more successful. Take the time to carefully review all application requirements, prepare adequately for the exam, and ensure that all paperwork and identification meet the specified criteria.
When applying for or renewing a Hot Work License in New York City, particularly the Certificate of Fitness for Torch Use of Flammable Gases (G-60), there are several additional documents and forms often utilized to ensure safety and compliance with New York Fire Department regulations. Each document serves its purpose in the broader context of managing fire safety during operations that involve flammable gases and hot work activities.
Together, these documents support the safe conduct of hot work activities and ensure that individuals and companies are prepared for emergencies and compliant with regulations. By maintaining these documents and adhering to their guidelines, businesses can minimize risks associated with hot work and promote a safe working environment for all involved.
The Hot Work License NYC form, specifically designed for torch use of flammable gases, shares similarities with the Occupational Safety and Health Administration (OSHA) Permit-required Confined Spaces (Form 174). Both documents emphasize the need for specific safety measures and protocols to protect workers from potential hazards related to their work environment. The OSHA form is used to identify and evaluate the safety of confined spaces, highlighting the necessity for permits if hazardous conditions exist, akin to the specialized certification required for torch work under the Hot Work License NYC.
Another document similar to the Hot Clean Licensing in New York City is the Environmental Protection Agency (EPA) Hazardous Waste Manifest form. This document, used for tracking the generation, transportation, and disposal of hazardous waste, parallels the Hot Work License NYC form in its purpose to ensure safety and compliance with regulatory standards. Both forms serve as a means to prevent accidents or incidents by documenting the control measures and safety practices in handling dangerous materials or operations.
The Building Permit application documents found in many jurisdictions also resemble the Hot Work License NYC form in their function to regulate activities that pose potential risks to public safety. Building Permits ensure that construction projects adhere to local codes and standards, similar to how the Hot Work License oversees the safe use of torches and flammable gases. Both types of documents focus on minimizing risks through a formal review and approval process.
Food Handler Certification forms, required for individuals who prepare and handle food in commercial settings, share objectives with the Hot Work License NYC form. While the former addresses food safety and public health concerns, both types of certification necessitate individuals to undergo specific training and demonstrate knowledge of safety protocols to prevent harm, whether it be foodborne illnesses or fire-related accidents.
The Federal Aviation Administration (FAA) Pilot's License application is another document that parallels the Hot Work License NYC form. Both demand a high level of skill, knowledge, and adherence to safety regulations to prevent accidents. The FAA's rigorous certification process for pilots mirrors the certification requirements for individuals seeking to perform hot work, highlighting the importance of specialized training and qualifications in maintaining public safety.
Chemical Handling and Storage Permits, required for facilities that manage hazardous materials, also bear a resemblance to the Hot Work License NYC form. Both documents govern the safe handling and management of potentially dangerous substances to protect workers, the public, and the environment. Procedures for storage, use, and disposal are outlined to mitigate risks, ensuring that those responsible are knowledgeable and capable of managing the hazards appropriately.
Electrical Installation Permits share a common goal with the Hot Work License NYC form, focusing on the safety of specific operations that could pose risks. These permits ensure that electrical work complies with codes and standards to prevent accidents such as fires or electrocutions. Like the Hot Work License, an Electrical Installation Permit requires a review of the plans and procedures to safeguard against hazards associated with the task.
Lastly, the Firearms Dealer License, necessary for businesses to legally sell firearms, shares similarities with the Hot Work License NYC form in terms of regulatory compliance and safety considerations. Both licenses require background checks and adherence to strict guidelines to protect public safety. While the content and context of the documents differ, the underlying principle of regulating potentially dangerous activities through licensing and oversight connects them.
Filling out the Hot Work License (G-60 Certificate of Fitness) form in New York City can be a straightforward process when you know the dos and don'ts. To ensure you complete your application correctly and efficiently, here are eight key pointers:
By following these guidelines, you can streamline the process of obtaining your Hot Work License in NYC, ensuring compliance and safety in your professional duties involving the use of flammable gases.,p>
Many individuals looking to obtain a Hot Work License in New York City come across various misconceptions regarding the G-60 Certificate of Fitness. Clarifying these misunderstandings is crucial for applicants to correctly prepare and apply for their certification. Here are eight common misconceptions and the truths behind them:
The truth is, for torch use in the manufacture of jewelry, a separate G-61 Certificate of Fitness is required. The G-60 does not cover this specific use.
Although the test is multiple-choice, it covers extensive material that requires thorough study and understanding of the Fire Prevention Code and other regulations as provided in the study material.
In reality, the test may include questions on additional rules and regulations of the City of New York and relevant NFPA standards that applicants are expected to be familiar with.
Applicants need a letter of recommendation from an employer, but it is designed to confirm the applicant’s experience and character, rather than current employment status.
Actually, applicants can present two forms of identification, including a passport, vehicle registration, library card, or other equivalents, in addition to a driver's license.
The fee can be paid by credit card (no debit), cash, money order, or personal check payable to the New York City Fire Department.
A passing score of at least 70% is required to obtain the Certificate of Fitness.
If a question is left unanswered or if more than one answer is selected, it will be scored as incorrect. Accuracy and completeness are essential.
Understanding these details is crucial for anyone preparing to apply for a Hot Work License in New York City. Correct knowledge ensures proper preparation, successful application, and adherence to city regulations and safety standards.
Filling out and obtaining a Hot Work License in New York City is a critical step for anyone needing to perform any work involving torch use of flammable gases. Here are five key takeaways about the G-60 Certificate of Fitness, which is necessary for most hot work operations outside of jewelry manufacturing:
Understanding the Scope: The G-60 Certificate of Fitness specifically excludes torch use in the manufacture of jewelry. If someone's work involves this type of activity, they need to ask for the G-61 Certificate of Fitness instead.
Eligibility Requirements: Applicants must be at least 18 years old, have a good understanding of the English language, and present a letter of recommendation from their employer on official letterhead detailing the applicant’s character, experience, and the address where they will be employed. Additionally, two forms of identification are required.
Exam Details: The test is in a written, multiple-choice format. A passing score of at least 70% is needed to obtain the certificate. It's important to study the entire provided material thoroughly since the test will cover all its content. The examination fee is $25 for new applications and $15 for renewals.
Study Material: The provided study material is divided into four parts and includes essential safety protocols, operation guidelines for gas torches, and handling and storage information for compressed gases. Applicants must review all sections in detail to prepare adequately for the exam.
Regulation Compliance: Beyond the study material, applicants must familiarize themselves with relevant city rules, regulations, and codes, including those found in the National Fire Protection Association (NFPA) 51B, and Fire Code Chapters 26, 35, and 38. This comprehensive understanding ensures not only passing the exam but also safe and compliant operations post-certification.
Successfully navigating the application, study, and testing process for the G-60 Certificate of Fitness is vital for legally conducting hot work involving flammable gases in New York City, ensuring safety and compliance with city regulations.
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